Precision-Crafted Headwear Since 2012

Based in China, Purple Light is a specialist in OEM/ODM headwear manufacturing with 12 years of expertise serving premium markets including Japan, Korea, Australia, and Europe.

We offer true end-to-end customization – from conceptual design to sample development and quality bulk production. Equipped with BARUDAN embroidery machines, digital printing systems and computerized sewing technology, we execute intricate craftsmanship with consistent precision.

• Rapid Sampling: In-house sample room accelerates product development

• Smart MOQs: Market-friendly 50pcs minimums for flexible testing

• Quaity Control: Full production chain oversight ensures reliability

Trusted by global brands for quick responsiveness and technical excellence, we balance artisanal detail with industrial efficiency. Let’s create headwear that represents your vision authentically.

Barudan Digital Embroidery

Our Barudan machines stitch with digital precision—every thread flawlessly in place

Embroidery QC Check

We inspect every stitch under bright lights—no errors allowed.

Hat Production Line

Streamlined assembly ensures consistent quality, hat after hat.

Final Quality Control

Rigorous final checks: fit, stitching, and durability guaranteed.

1.Fabric Cutting

The material is precisely stretched and cut to dimensions using specialized machines.

2. Panel Bundling

Each cut fabric piece is organized into bundles for seamless assembly.

3. Front & Back Panel Stitching 

 The front and back panels are meticulously sewn together using industrial sewing machines.

4. Reinforcement Tape Application

A durable tape is sewn over panel seams to enhance structural integrity.

5. Haircloth Lining Attachment

A breathable mesh lining (haircloth) is secured onto the inner front panel for comfort.

7. Visor Assembly

The visor fabric is sewn into a pocket shape, then fitted with a rigid insert for structure.

6. Reinforcement of Haircloth Seams

Additional tape is stitched along the haircloth joints for extra strength.

8. Visor Stitching Lock

Eight precision stitches form an arc to permanently secure the visor's inner core.

9. Embroidery & Branding

Custom logos or designs are expertly embroidered onto the front panel.

10. Front Panel Reinforcement

Proprietary stitching reinforces the embroidered area without compromising flexibility.

11. Eyelet Installation

Ventilation holes are punched at the crown's peak and reinforced with bordering stitches.

12. Side Panel Assembly

The remaining side panels are symmetrically stitched in left-right pairs.

13. Crown Construction

Side panels are joined to the embroidered front panel for a seamless fit.

14. Size-Specific Tape Alignment

 A fitted tape is carefully stitched along the inner sweatband area.

15. Visor Attachment

 The visor is machine-sewn, ensuring perfect alignment with the cap's centerline.

16. Antiperspirant Band Sewing

A moisture-wicking sweatband is stitched inside the crown's base.

17. Labeling

Brand and size labels are affixed to the rear interior for a polished finish.

18. Final Edge Stitching

A reinforced outer stitch prevents edge curling and improves durability.

19. Top Button Fastening

The crown's apex is secured with a branded button for a clean closure.

20. Steam Pressing & Shaping

High-pressure steaming removes wrinkles and sets the cap's final form.

Email: manager@gd-purplelight.com   WhatsApp: +86 15770278933   Mr. Duan

PurpleLight Headwear Co., Ltd. Your Professional Headwear Manufacturer & OEM Supplier